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Rolls- Royce, together with its high-speed engine business MTU, will be exhibiting a range of leading maritime technology on stands 1601 and 1701 at this year’s Workboat Show in New Orleans.  

North America – a golden opportunity
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For Rolls-Royce, North America is one of its largest markets. In the Marine business, its diverse nature, impressive economic statistics and sheer size make this region a prime focus of activity across all our markets of Naval, Merchant and Offshore and with increasing opportunities for aftermarket repair and overhaul.

“The United States, Canada and increasingly, Mexico represent growing markets, each with a mix of major ship owners and operators, but also critical linkages with ship repair yards and major world ports. Add to that an extensive network of inland waterways moving millions of tonnes of bulk cargo, the world’s largest navy and an abundance of natural resources exported around the globe, and North America represents a golden opportunity,” says Will Roberts, Rolls-Royce, Senior Vice President Services – Americas.

The US economy remains the world’s largest. The country is still the largest trading nation and output from its industrial sector accounts for almost one fifth of global manufacturing. To the north, Canada is a major exporter of agricultural products and, unusual for a developed country, the ‘primary sector’ industries of logging and oil are two of its most important.

Firmly established in the maritime industry

The Rolls-Royce Marine business has developed over the past 20-30 years to a point where it has strong positions in the three key markets of Merchant, Offshore and Naval.

Will Roberts adds: “We have a presence in and around the major ports and a team of highly skilled engineers who are fully mobile and consider the whole of the Americas as ‘their territory’.

“Fully equipped state-of-the-art service centres are now the norm for Rolls-Royce and have a global network spanning 34 countries. The latest has just opened in Las Palmas in the Canary Islands, and this is of great interest to our offshore customers transiting between the Gulf of Mexico, Brazil and Africa, Asia and Europe.

“In North America, we have a diverse customer base and to put it into some perspective, our products are present on a large number of ships, from propellers on some of the world’s largest naval vessels, to waterjets on a wide variety of craft, through to thrusters and deck machinery on offshore vessels.”

In-service support

In recent years, Rolls-Royce has expanded its network of Marine Service Centres across North America. Each of these Centres is equipped to repair and overhaul a wide range of Rolls-Royce equipment, and each has individual characteristics, based on location.

“Our priority is to align our solutions with our customers  and to provide the best possible service we can”, says Will Roberts, Rolls-Royce, Senior Vice President Services – Americas.

“We do that by providing high quality service for our customers that enables them to go about their daily business, while we’re taking up the responsibility for ensuring their vessel’s availability.”

In Galveston, the prime focus is strategic support for customers in the offshore oil and gas sectors, and the large amount of merchant shipping for both cargo and the ever-popular cruise market.

Will adds: “We see the Gulf of Mexico as a circuit, with distinctly different types of customers in a variety of locations. Galveston is home to numerous large drill ships, so we service and overhaul a growing number of our larger thrusters there. Around New Orleans, we provide round-the-clock support a fleet of mainly supply boats and tugs.  Even in these difficult times in the Oil and Gas sector, we are looking to grow our presence within this region.”

“In Mexico, we have a servicing presence in two locations; the deepwater port Vera Cruz, a with a mix of offshore and merchant traffic; and Cuidad del Carmen, dedicated to oil and gas.  We know that when the oil and gas market recovers, Mexico will be an important growth area.”

In Seattle, skilled engineers support a variety of equipment on a mix of vessels, including many of the arctic fishing fleets. Service capability extends further north into Alaska, with an operation in the port of Dutch Harbor, where technicians are based to coincide with the fishing season, returning south during the harshest months of the winter when ice deems fishing impossible.

From St Johns, Newfoundland, through our overhaul facility in Walpole, MA, down to Miramar, outside of Miami, Florida, our East Coast operations work across the growing Offhsore oil leases in Canada, with the US Navy, and also the luxury yacht and Cruise market of Florida.

Customer support
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Keeping drill rigs and drill ships operating as planned and minimising any downtime can have a significant impact on customer’s profitability. With the number of vessels equipped with UUC underwater mountable azimuth thrusters increasing over the last decade, Rolls-Royce has been listening to customer needs and developed a turnkey support package that is flexible and can be tailored to individual needs.

The UUC thruster turnkey support programme has been developed to provide the best possible service - fixing overhaul costs - and includes everything to ensure a successful thruster change-out in the shortest possible time. Rolls-Royce will take full responsibility for all aspects of the thruster exchange working to an agreed timeframe.

Key Features:

  • Repair and overhaul – thusters are overhauled in one of four specialist Rolls-Royce workshops around the world, using genuine OEM spares at a fixed price*. The overhaul includes torque testing with full quality and inspection documentation for Class requirements. (*Price varies by location and is dependent on key parts being reusable.)
  • Spare thrusters – are supplied to the same specification as the installed units, with the latest product improvements fully integrated. (Customers who own spare thrusters can maximise time and cost savings).
  • Underwater intervention – a dedicated project manager will coordinate all aspects of thruster removal and installation, including the provision of service engineers, divers, special tooling and crane barge. On completion class documentation is provided.
  • Logistics – Once a suitable service location and time has been agreed, all transportation of exchange/spare thrusters will be arranged, together with the necessary insurance.
  • Storage – Long and short term storage of spare thrusters at a pre-agreed location or service shop, plus regular upkeep maintenance at a fixed price ensures units are available for immediate release.
  • Condition Monitoring  - All UUC thrusters, no matter their age can be retrofitted with the CMS during overhaul. New parts to take the necessary sensors are fitted and the unit returned with the necessary interfaces for real-time reporting.
Rolls-Royce opens new Las Palmas workshop
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Rolls-Royce opened its latest custom built, 2100m2 service facility at the Astican Shipyard in Las Palmas, on Gran Canaria in the Canary Islands. The centre is a partnership between Rolls-Royce and the shipyard.

Las Palmas is the latest member of the Rolls-Royce worldwide network of over 30 service centres. Las Palmas’ position in the Atlantic allows Rolls-Royce and Astican to enhance their support to rig and drillship owners undertaking ongoing exploration, production and development operations in Europe, Africa and the Americas. The centre will also service future growth in the offshore supply and service market as well as the fisheries sector.

The centre gives shipowners and operators easy access to the facilities and expertise needed to service and overhaul the complete Rolls-Royce product range. This includes the ability simultaneously to recondition up to six Azimuth thruster units. Customers can also benefit from Astican's extensive ship repair and conversion facilities.

Windfarm support expertise
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Offshore wind energy is growing rapidly, both in the size of individual wind turbines and the number of turbines that make up a windfarm. Most of the windfarms built offshore so far have been in shallow water quite close to land. But with more windfarms being built much further offshore in deeper water and regions with greater wave heights a different approach to support vessel design is needed.

Enter the UT 5400-series SOV.  Designed from the keel up specifically to satisfy the requirements for effective windfarm support they also reap the benefits of Rolls-Royce ship design and equipment based on the experience of designing a thousand vessels that are working in tough conditions. Particular attention has been paid to motions in a seaway, dynamic positioning, noise and vibration reduction and efficient propulsion in multiple modes.

Technicians live on board their Rolls-Royce UT 5400-series walk-to-work windfarm support vessel in comfort and with the amenities of a good hotel. The vessel also takes them from and to port at the start and finish of a spell of duty, which might be a fortnight or a month. Once in position at the windfarm, the vessel moves from tower to tower as required. Maintenance technicians, equipped with their tools on trolleys, walk-to-work to the access platform of the turbine over a level gangway, coming home after their day’s work to eat, sleep and relax on the vessel.

To date three sizes of UT 5400-series service operation vessel (SOV) have been developed. Not all offshore wind farms experience the same sea conditions or need the same number of technicians to maintain them. So these latest UT designs cover a spectrum of operator requirements, primarily the number of technicians that can be accommodated – from 20 to 60 - the logistics of transporting and transferring equipment and maintaining a stable position in the prevailing weather environment while stationed in the area.

Østensjø Rederi chooses new Rolls-Royce design
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The first customer for the new Rolls-Royce Service Operation Vessel is ship-owner Østensjø Rederi.

The vessel will support wind farm operations for DONG Energy. The vessel will serve as the base for wind turbine technicians while they perform maintenance work on Race Bank Offshore Wind Farm, off the coast of Lincolnshire, UK.

Johan Rokstad, Østensjø Rederi AS, chief executive officer, said, “We have worked closely with Rolls-Royce to develop a design we believe will be well suited to servicing the specific operational demands of supporting offshore wind farms. We look forward to continuing this good co-operation in carrying the project through to completion.”

The ship is designed with a high focus on seakeeping capabilities, excellent station keeping performance, improved comfort and safety on board, and reduced fuel consumption. The UT 540 WP was developed in close cooperation with the customer and benefits from over 40 years of UT ship design experience across 800 vessels.

As well as designing the vessel, Rolls-Royce will supply the diesel electric main machinery, consisting of frequency controlled electric driven azimuth thrusters, super silent mounted transverse thrusters, DP2 dynamic positioning system, power electrical system, deck machinery, and the latest generation Acon automation and control system.

Seacat Services
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Rolls-Royce has helped UK based windfarm support vessel operator Seacat Services build a brand and a business.

According to Managing Director Ian Baylis “The biggest challenge for our business is keeping the vessels available. If we maintain vessel availability, we earn a reputation for reliability, and if we have that reputation then we win work. It’s as simple as that.” Seacat Services’ reputation for reliability has meant the company has never yet lost a client and continues to grow, generating new clients off the back of positive reviews.

Baylis attributes this reputation for reliability to two factors: “First is the selection of the vessel design, and second the shipyard and the equipment on board. Rolls-Royce is an integral part of that. Rolls-Royce kit is solid and reliable, we’ve never had a technical hour’s downtime as the result of a Rolls-Royce product and the fleet has around about 30,000 hours on it.”

Seacat Services was formed in 2010 with the aim of providing support to the rapidly developing offshore wind industry in the construction, operation and maintenance of offshore windfarms. The company currently operates nine specifically constructed multi-purpose vessels with two further vessels under construction and  employs around 70 people at sea and a further 14 in supporting roles.  The company has secured contracts across all the North Sea States, working with some of the biggest names in the offshore wind sector including Siemens Wind Power Solutions, Vestas VBMS and DONG Energy. 

The fleet is currently fitted with 22 MTU engines and 18 Kamewa 56A3 waterjets. Main propulsion power for the company’s latest vessels is provided by MTU 12V 2000 M72 high speed diesels, two per vessel, each with a power rating of 900 KW. In combination with Rolls-Royce Kamewa 56A3 waterjets, the propulsion system will power the vessels to speeds of up to 30 knots. 

“Our vessels’ availability is the cornerstone of that reputation for reliability. In selecting our machinery we have to be sure that we do everything we can to try and ensure the vessel is available as close to 100 percent of the time as possible.  We average well over 90 per cent availability and there’s been no instance of downtime since we began operating, thanks to the Rolls-Royce products we use. We’re absolutely sold on these products; they have treated us fantastically.”

Azimuth thrusters Arctic voyage
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The Arctic’s Northwest Passage - Rolls-Royce Azimuth thrusters, complete one of the planet’s most challenging voyages

Rolls-Royce ARC-type Azimuth thrusters, built in Rauma Finland,  have enabled Fennica and Nordica to complete one of the planet’s most challenging voyages through the Arctic’s Northwest Passage. Only about a dozen vessels have sailed through the Northwest Passage this year and it’s unusual for ships to attempt the route so late in the year, when ice is becoming thicker.

The vessels were returning to Helsinki, Finland, after carrying out ice management missions in the Chukchi Sea, off the northwest coast of Alaska. Oil giant Shell plans to carry out exploratory drilling in the area.

A sub-zero passage through arctic waters at a top speed of 16.5 knots (about 19mph) and through ice that’s nearly one metre thick at 9.5 knots (11mph) requires powerful, reliable propulsion.

According to Jere Laaksonen, Technical Product Manager – Azimuth Thrusters, “the reliability of these thrusters is impressive with no major issues reported to date. That’s a wonderful record and a real source of pride without our ARC thrusters Fennica and Nordica would not have been able to complete such a voyage safely.”

Mercy ships
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Rolls-Royce employees globally have been helping raise money for US based charity Mercy Ships with the company matching our employees’ contribution.

Mercy Ships brings free, quality medical care to the poorest nations of the world through its fleet of hospital ships.

The charity’s largest vessel is the Africa Mercy a 152m long 16572gt converted rail ferry built in Norway in 1980. On-board are five operating theatres, recovery and intensive care and low-dependency wards, with a total of 82 patient beds. Surgical capacity is about 7,000 interventions a year, and specialist equipment includes CT scan/X-ray suites and laboratory services. Satellite communications are used for consultations with pathologists in other countries and to access additional specialist support.

The Africa Mercy is currently the largest civilian hospital ship in the world.  

Download the Mercy Ships fact sheet

Rolls-Royce contacts

Gunilla Wall
Exhibitions Manager

+46 (0)70 629 4405
[email protected]

Gary Mason
Spokesman N.America and Latin America

+1 248 560 8480
[email protected]

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