Rolls-Royce retrofits new gear transmissions to MTU PowerPacks for Irish Rail

  • MTU PowerPacks equipped with new ZF EcoWorld transmissions
  • Fuel savings up to 19% estimated

Rolls-Royce and the state railways of the Republic of Ireland have signed a contract for rebuilding three MTU PowerPacks. The PowerPacks are deployed to drive a Class 22000 Irish Rail railcar and are to be reconstruct with new EcoWorld transmissions from ZF to make them both more efficient and even quieter in operation. The diesel multiple unit circulates on the Dublin – Cork line and following the PowerPack rebuilds will boast savings of up to 19% in both fuel and CO2.

Peter Smyth, Chief Mechanical Engineer at Irish Rail, said: “We have been seeking a more efficient drive solution and Rolls-Royce has advised us on what would be the perfect concept. Their calculations showed that we would be able to make significant fuel savings if we replaced the current gear transmissions with EcoWorld units from ZF.”

The order gives credit to the systems competence of Rolls-Royce as a rail industry partner: “Today, what we do doesn't stop at just selling a new engine to a customer – we provide him with a complete drive solution to suit his needs,” said Jürgen Blassmann, head of rail business at the Power Systems business unit. “Using our state-of-the-art simulation equipment and a hardware-in-the-loop test stand, we were able to design the best concept for the needs of Irish Rail.”

MTU PowerPacks are compact drive system packages that incorporate not only the engine and transmission but everything else required for rail traction including the cooling system and exhaust aftertreatment. MTU was the first supplier to develop this concept for worldwide use over 20 years ago. Since then over 6,800 PowerPacks have been delivered to rail customers all over the world.

Press photos are available for download from www.rrpowersystems.com/press

About Rolls-Royce Holdings plc

  1. Rolls-Royce pioneers cutting-edge technologies that deliver the cleanest, safest and most competitive solutions to our planet’s vital power needs.
  2. Rolls-Royce Power Systems is headquartered in Friedrichshafen in southern Germany and employs around 10,000 people. The product portfolio includes MTU-brand high-speed engines and propulsion systems for ships, power generation, heavy land, rail and defence vehicles and for the oil and gas industry. Under the MTU Onsite Energy brand, the company markets diesel gensets for emergency, base load and peak load applications as well as cogeneration plants using gas engines for the combined generation of heat and power. Bergen medium-speed engines power ships and power generation applications.
  3. Rolls-Royce has customers in more than 150 countries, comprising more than 400 airlines and leasing customers, 160 armed forces, 4,000 marine customers including 70 navies, and more than 5,000 power and nuclear customers.
  4. Annual underlying revenue was £15 billion in 2017, around half of which came from the provision of aftermarket services. The firm and announced order book stood at £78.5 billion at the end of December 2017.
  5. In 2017, Rolls-Royce invested £1.4 billion on research and development. We also support a global network of 31 University Technology Centres, which position Rolls-Royce engineers at the forefront of scientific research.
  6. Rolls-Royce employs almost 50,000 people in 50 countries. More than 18,200 of these are engineers.
  7. The Group has a strong commitment to apprentice and graduate recruitment and to further developing employee skills. In 2017 we recruited 313 graduates and 339 apprentices through our worldwide training programmes.

Contacts

How can we help you?

Contact a member of our press team