Accelerating innovation with collaboration

Why collaboration is key to fast, effective innovation

Rudy Schalk
Director of Rolls-Royce@NTU Corporate Lab

Technological demands are growing exponentially in South East Asia’s fast-changing economic environment. Rudy Schalk, Director of Rolls-Royce@NTU Corporate Lab, highlights the importance of collaboration in accelerating innovation and details Rolls-Royce’s strategy to bring the best of academic and business minds together through the University Technology Centre (UTC).

Technological Challenges in a Rapidly Evolving Region  

South East Asia is experiencing a phase of accelerated technological and economic growth. The region is emerging as the global growth leader and is on track to becoming the world’s fifth largest economy by 2020, and is expected to generate S$7.9 billion (approximately US$5.8 billion) in aviation maintenance, repair and overhaul demand in 2018. Leading aircraft manufacturer Boeing also shared that the region needs more than 4,200 aircraft to serve travelling needs in the coming years.

On top of that, the region is seeing continuous technological disruption. This includes the evolution of electrification, rising manufacturing demands and digital methodologies that will uncover new ways of working.

In technology-driven industries such as aviation, companies have to be mindful of sustainability initiatives. Singapore’s most recent Budget 2018, for instance, revealed plans to impose a corporate carbon tax by 2019. Hence, companies that want to stay ahead must balance growth and sustainability in order to truly succeed.

Collaboration Accelerates Innovation

To solve these complex issues quickly, the region has to speed up its rate of innovation. Collaboration can provide the answer. For example, governments are now offering businesses platforms to encourage innovation through co-development with the introduction of collaborative initiatives across the region. Not only will collaboration allow companies to come up with solutions at a quicker pace, but the process will be more economically efficient when leveraging the respective strengths of different organisations.

The business of collaboration is extremely crucial for a company like Rolls-Royce. With the urgent need to create more efficient, reliable power, smarter manufacturing technologies and deeper insights for better business decision-making, Rolls-Royce has established strategic partnerships with research organisations, universities and enterprises around the world—and within South East Asia.

The Rolls-Royce UTC Strategy in Singapore

The strategy is a showcase of collaborative action. Currently, we have set up 30 University Technology Centres (UTC) across the globe. This unique approach puts us in close contact with world-class academic institutions and access to a wealth of talent and creativity for innovation. The Rolls-Royce UTC strategy will result in better agility and efficiency to tackle some of the world’s largest technological challenges.

In Singapore, in 2013, Rolls-Royce partnered with Nanyang Technological University (NTU) to create the Rolls-Royce@NTU Corporate Lab. The goal of the S$75 million collaboration is to resolve technological challenges within and beyond South East Asia by combining Rolls-Royce’s industrial expertise and business capabilities together with NTU’s research and academic skills. It focuses on three main areas: electrical and control systems, data analytics and complex systems and manufacturing and repair technology.

Innovations developed in the Rolls-Royce@NTU Corporate Lab power Rolls-Royce’s operations in Singapore and beyond. Some of our business units in Singapore have benefitted directly from the lab’s advanced research, including the Seletar Assembly and Test Unit (SATU) and the Wide Chord Fan Blade manufacturing facility (FBSG). The benefits also extend to Singapore Aero Engine Services Private Limited (SAESL), which provides MRO support of our Trent engines currently in service. The lab further strengthens our portfolio, broadens our range of services and applications and speeds up the go-to-market times for new products.

Solving Tomorrow’s Issues, Today

With the Rolls-Royce@NTU Corporate Lab, we are developing specific technologies that meet our customer’s unique product and service requirements. To date, the lab is in the midst of ground-breaking research and technological innovations. Notable projects include the High Power Density Converter, Virtual Engine Emulator and advanced sensor technology for fan blade manufacturing.

Breaking the electrical power density barrier

Electrical aerospace engines will bring about a revolution in air travel and introduce a new generation of aviation. These innovations tap on electric power in addition to traditional combustion to produce thrust. One notable project is the High Power Density Converter, which aims to develop electrical system solutions suitable for the aerospace industry. Systems like these are not available in the market today and a significant amount of research and development is required to push and break the power density barrier, resulting in more compact electrical power systems. The end goal is to create future electrical systems that can support an entire aircraft. Not only will this create more powerful hybrid approaches to flight, but it will also create greener air travel for a more sustainable future.

Streamlining new engine development

Researchers at the Rolls-Royce@NTU Corporate Lab are developing a data-driven virtual engine emulator. It will use the massive amount of past simulation data from related engine studies to build and adapt surrogate models. Insights provided by the surrogate models will then be used to build new engine models. Ultimately, the emulator will accelerate simulation times and improve performance prediction. Design teams will also reduce their costs with better designs of new products, leveraging learnings from previous engine models.

Bringing fan blade manufacturing to the next level

Manufacturing a fan blade is an exercise of extreme precision. To increase the productivity, research teams are pioneering in-process sensing for indirect surface quality measurements. This means pushing the potential of sensor and digital technologies, using sensors to capture online process information and predict the outcome of a fan blade’s edge geometry and surface quality.  This will increase the productivity and quality of the fan blade manufacturing process, and reduce the risks of human error.

As the world’s challenges become more complex, collaboration will play a bigger role in creating effective and sustainable solutions. The Rolls-Royce UTC approach will continue to be an invaluable part in helping Rolls-Royce understand the problems of tomorrow and design new solutions for evolving demands. This way, we can help lay the groundwork for the next generation of flight and technology around the world.