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Review of operations: Civil aerospaceRolls-Royce




Mike Terrett
President - Civil aerospace


Highlights of the year

  • Trent 500 entered service on the ultra-long-range Airbus A340-500. Emirates ordered an additional 20 A340-500/600 aircraft. The Trent 500 is the only engine offered on this new generation of A340 aircraft.
  • aeromanager.com, our e-business service provider, now has 268 customers.
  • The Trent 900 for the Airbus A380 made good progress in development testing.
  • JetBlue ordered V2500 engines for up to 115 more Airbus A320s the largest single order in the history of the engine.
  • Corporate and regional jet milestones – the 1,000th BR700 series engine was delivered; we accumulated a million flying hours for the BR715 on the Boeing 717; and the AE 3007 engine passed the ten million flying hours mark.
The civil aerospace industry is emerging from its toughest recession and Rolls-Royce has created a strong competitive position. We have established ourselves as the number two civil aero engine manufacturer, having won 30 per cent of the market over the past three years. In 2003, we were encouraged by the continuing level of order activity. We delivered 746 engines (2002 856 engines) to 48 airlines and 68 corporate customers.

Aftermarket sales were in line with our forecasts, at £1.4 billion, or 53 per cent of sales. The Rolls-Royce fleet flying hours increased by eight per cent in 2003. This contrasted with the fall in world traffic of one per cent due to the war in Iraq and SARS and reflected our growing, young fleet of engines. Since September 11, 2001, the Rolls-Royce fleet flying hours have increased by 16 per cent whilst world flying, measured by ‘world available seat kilometres’, has fallen by five per cent.

We continue to forecast average growth in revenue passenger kilometres of approximately five per cent per annum over the next 20 years, leading to a world demand for engines of over US$500 billion. Engines required in the widebody aircraft category will generate a large part of this growth. In this sector Rolls-Royce has established a strong position with an industry-leading 50 per cent world market share.

Rolls-Royce supplies engines over a wide power spectrum, from 2,000lb thrust to 100,000lb. This has been accomplished through self-funded research and product development programmes, collaborations and joint ventures and through acquisitions. Risk and Revenue Sharing Partners (RRSPs) have enabled the company to establish a broader product range than would otherwise have been possible. This investment strategy has produced a growing market presence across all sectors.

Consequently, Rolls-Royce was able to gain a strong position in the engine market during the 1990s, as a broad range of new commercial aircraft was introduced. The rate of introduction of new products is expected to reduce as fewer new aircraft are now planned. With fewer new engine programmes, there will be greater emphasis on improving in-service equipment, developing derivative technologies and widening our service offering.

The rapid growth in engine deliveries, from the mid 1990s to 2001, led to a tripling of output. This fell back in 2002 after the events of September 11 and eased a further 13 per cent in 2003 as the cycle continued, exacerbated by the Iraq War and SARS. We expect engine deliveries in 2004 to be similar to the level achieved in 2003, with a gradual recovery in delivery levels commencing in 2005.

As deliveries grow in respect of those programmes in which RRSPs have invested, the payments to partners will increase. The impact on cost of sales will be mitigated by the components which the RRSPs provide free of charge. From the Group’s viewpoint, the higher the RRSP payments, the more successful the programme and the higher the incremental revenues which accrue to Rolls-Royce.

The installed base of jet engines has now grown to 10,450 and will continue to grow. Each engine generates the equivalent of its list price in spare parts sales over its life. This amounts to US$28.5 billion of future revenues over the next 25 years from engines currently in service. Additional revenues will be generated from aftermarket services, such as engine leasing, repair and overhaul and from growth in the installed base as a result of future engine deliveries.

We have an innovative strategy to maximise the aftermarket opportunity. By developing and extending our repair and overhaul infrastructure, our coverage of Rolls-Royce engine maintenance has tripled in ten years to over 60 per cent. This provides a base on which to apply our engine knowledge and advanced health monitoring to offer integrated services under the TotalCare and CorporateCare banners. These align customer and Rolls-Royce objectives and offer long-term security of revenue.

Our priorities are to focus investment on improving in-service equipment, to continue to develop derivative technologies and to widen our service offering. We are driving down costs and improving operational performance while continuing to concentrate on the aftermarket and building strong, long-term customer relationships. It is these actions which will improve margins up to the levels targeted by the Group.



The best reason in the world for choosing a window seat


Civil aerospace 2003 2002 2001 2000 1999
Turnover £m 2,694 2,739 3,443 3,150 2,544
Underlying PBIT £m 131 150 347 332 312
Net assets £m 1,100 1,219 1,124 1,116 1,066
Order book - firm £bn 13.4 12.2 10.0 9.4 7.8
Engine deliveries 746 856 1,362 1,091 1,080
Installed engine base 10,450 9,910 9,212 9,322 7,447
Employees 19,800 21,100 23,900 24,600 25,700
 
Civil aerospace sales £2,694m
Rolls-Royce engine flying hours against world capacity

Installed civil jet engine fleet