Rolls-Royce designs, procures, manufactures, inspects, tests and certifies a broad range of nuclear grade components, systems and structures for customers all over the world. Focused on fully satisfying regulatory requirements while meeting the commercial needs of our customers in the most efficient and cost effective manner.
Rolls-Royce has the capability and facilities to manufacture a range of components and systems for the Nuclear Steam Supply System (NSSS) across all reactor technologies. From fully integrated solutions engineered in-house, to build to print services, Rolls-Royce can act as your supply chain specialist, to maximise efficient delivery and minimise programme risk.
Rolls-Royce has a long history in the design, manufacture and supply of NSSS components and systems for both New-build projects where cost, and delivery assurance are key, and Reactors in operation, where Rolls-Royce is experienced in the challenges utilities face to minimise disruption and keep to strict outage timescales.
Some examples of the components and systems Rolls-Royce can offer for the NSSS are:
- Large High-Pressure Vessels
- Large Low-Pressure Vessels
- Heat Exchangers
- Integrated-Head Package
- Reactor Pressure Vessel Internals
- Control Rod Drive Mechanisms
- NSSS Supply Chain Solutions
Whether you require one off components or integrated NSSS modules –packages of components and systems to meet specific new build project requirements, our dedicated nuclear manufacturing facilities utilise the very latest technologies and proven capabilities to engineer the best solution.
Rolls-Royce is a world leading Supply Chain Solutions provider operating across a diverse and technically demanding range of industries. Operating a global purchasing organisation with circa 1000 employees, across 10 countries, Rolls-Royce has a rapidly growing annual supply chain spend current valued at £4.7billion.
Globally, Rolls-Royce manages over 18,000 certified suppliers, over 200,000 active part-lines and in excess of 100,000 legacy lines through its supply chain.
Rolls-Royce is both developing and rationalising strategic partnerships across its supply chain. Our focus is geared to delivering exceptional efficiencies to Customers and suppliers in terms of cost, delivery, risk mitigation and reliable quality assurance, through strong transparent relationships.
As the nuclear industry forecasts steep growth for the future, Rolls-Royce is investing heavily in the development and expansion of its existing Nuclear supply chain. In the UK alone, Rolls-Royce has over 300 certified nuclear suppliers in a supply chain that Rolls-Royce has been active in for over 50 years.
Our dedicated nuclear purchasing organisation offers a range of highly adaptable supply chain solutions to meet the exacting needs of our Customers. With active and certified supply chains for a comprehensive range of nuclear grade components and systems including but not limited to;
- Nuclear Pumps and Valves
- Heat Exchangers and Tanks
- Low-voltage equipment and systems
- Raw materials, all forms
- Machined and Fabricated Products
- Fluid Treatment Management Systems
Rolls-Royce has the capability to manage all your nuclear supply chain needs from drafting specifications, to certifying your existing suppliers to meet local legislator quality assurance requirements.
Rolls-Royce is a specialist in the design and development of high reliability, custom engineered nuclear components and systems for both commercial nuclear power and naval marine propulsion applications.
Our nuclear manufacturing facilities are equipped with leading edge technology providing comprehensive range of manufacturing capabilities from initial product cost modelling through to component fabrication, welding and integrated module build and delivery.
Large scale machining
Nuclear components are often extremely large and cumbersome, often requiring specialist lifting and gantry equipment to manoeuvre materials and part machined components through the manufacturing process while minimising risk to employees, machinery and programme delivery.
Rolls-Royce facilities are designed to handle large components incorporating a range of lifting, turning, milling, boring, drilling, cutting, welding and finishing equipment.
Advanced thermal joining
Often nuclear components require specialist welding, preparation, cladding, testing and modelling techniques. Rolls-Royce utilises the latest welding technologies including:
- Submerged arc welding (SAW) and cladding
- Gas-tungsten arc welding (GTAW)
- Plasma arc welding
- Orbital GTAW
- Laser beam welding(LBW)
- Orbital LBW
- Gas-metal arc welding and cladding
- Flux-cored arc welding, joining and cladding
- Electro-slag strip cladding (ESSC)
Rolls-Royce has been at the forefront of weld innovation and technique development for many years. We have the capability to join materials with a sectional thickness of between 0.5mm through to 300mm in Ferretic steels, Austentic, Ferritic and Martensitic stainless steels, and solid solution strengthened Nickel based alloys.
Coupled with the latest modelling software and processes, Rolls-Royce can predict joint shrinkage and as-deposited residual stresses in single and multiple weldments.
The heat treatment of ferretic steels and martnesitic stainless steels helps to optimise the durability of nuclear components during operation of nuclear plant. Rolls-Royce has a range of heat treatment procedures and processes at its disposal during manufacture including;
- Preheat treatment (radiant, gas, infrared and induction heaters)
- Post weld heat treatment
After the final finishing phases of manufacture all nuclear components are subjected to strict quality and non-destructive test procedures to ensure compliance with ASME codes governing the manufacture and supply of nuclear components. All Rolls-Royce components are tested using a range of in-house techniques and specialist procedures including;
- Dye Penetrant
- Magnetic particle
- Eddy Current
- Visual inspection
- Hydro testing