The Rolls-Royce Factory of the Future opened by HRH The Duke of York

HRH The Duke of York KG joined guests from the top flight of the world’s aerospace companies and suppliers in October 2008 to open the University of Sheffield’s Advanced Manufacturing Research Centre’s (AMRC) £15 million state-of the-art Factory of the Future. The Factory, sponsored by Rolls-Royce, is the second phase of development of the University of Sheffield’s AMRC with Boeing.

A collaborative partnership, the Factory applies scientific theory, environmentally sustainable solutions and manufacturing principles to solve advanced manufacturing problems for the aerospace industry.

As part of his visit, The Duke of York was given a tour of the Factory where he learnt about measurement systems and robotics, metal injection moulding, advanced machining and shaped metal deposition. He was also given the opportunity to meet apprentices who work at the AMRC, including Amber Bennett, the Centre’s first female apprentice.

The Duke was also given a 3D experience in the Factory’s Virtual Reality Suite, which allows complicated engineering solutions to be tested and practised in a virtual way.

Professor Keith Ridgway, Research Director at the AMRC, said: “We are extremely privileged to have had HRH The Duke of York open our new facility, it was real honour. Our approach has always been to work very closely with the real manufacturing needs of our partners. In addition to the existing capabilities of the AMRC, the machine tools in the Factory of the Future will be arranged in production cells enabling companies to trial new processes before embedding them in their own production facilities. This gives manufacturers the information they need to implement change quickly, with a minimum disruption to production, and provides techniques that enable them to stay ahead of the competition.

“This carbon-neutral building is truly regenerated as an international exemplar of sustainable manufacturing and progressive research-led industry which seeks greener, more efficient ways of working.”

During his visit, HRH The Duke of York said: “What an absolutely amazing place. I have had somewhat of a connection with the AMRC over the last few years and I am really really pleased to be able to come back and to open what I can only describe as a brilliant facility.

“I would like to say thank you to the AMRC and to Boeing and Rolls-Royce for what they are doing because its through this facility and others like it that we can continue to grow in the manufacturing field and make things better, make things more technological and to stay competitive with other parts of the world.”

Hamid Mughal, Executive Vice President of Manufacturing Engineering at Rolls-Royce, said: “The continuous development and application of advanced manufacturing technologies is a critical enabler for Rolls-Royce to meet increasingly demanding product and business objectives. We believe the new Rolls-Royce Factory of the Future provides an ideal environment for the rapid development and exploitation of technology to meet these challenges.”

Sir Roger Bone, President of Boeing UK, agrees. He said: “The AMRC epitomises Boeing's approach to growth in the UK that adds value and builds competitiveness in the long term. With the opening of the new factory and as a long-standing UK research partner for Boeing, the AMRC is also helping us to deliver sustainable aviation growth and environmentally progressive manufacturing. Boeing is now seeking to actively pursue opportunities to replicate the success of the AMRC around the globe."

About the AMRC
The Advanced Manufacturing Research Centre (AMRC) with Boeing is a £60million partnership that builds on the shard scientific excellence, expertise and technological innovation of the world's leading aerospace company and the world-class research within the University of Sheffield's faculty of engineering. The AMRC's vision is to become a world-class global research facility developing innovative and advanced technology solutions for advanced materials forming. The AMRC is tangible demonstration of what is possible when academia, government and industry collaborate to develop cutting-edge technologies enabling world-class scientists and engineers to deliver real economic and environmental solutions benefiting everyone.


Factory of the Future

Size

• The Rolls-Royce Factory of the Future is four times the size of the AMRC at 4654m^2.
• The workshop floor incorporates 800 millimeter thick concrete floor allowing for much larger machines.

Building Design

• The Rolls-Royce Factory of the Future was designed by Sheffield architects Bond Bryan to BREEAM excellence standards.
• State-of-the-art measurement facilites, temperature controlled environment.
• Visitor friendly features allowing us to give tours without having to interrupt our engineers.

Sustainability

The Rolls-Royce Factory of the Future features over 20 environmentally sustainable features including

• Carbon Neutral
• KALWALL improving thermal performance/light
• Dual blade wind turbines (500kw of power)
• Naturally ventilated windows and Passivents
• Workshop with displacement ventilation ±2°C
• ETFE roof lights
• 98% of floor space is naturally lit
• Ground source heat pumps
• Renewable energy systems
• BREEAM 'Excellent' rating
• sophisticated energy metering
• zero ozone depleting insulation materials and refrigerants rainwater collection from the roof and sustainable drainage for surface water run-off and landscaping using local wildflower meadow also researched at the University of Sheffield.